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Repair Mortars and Grouts

Very fast setting, nonshrink, flowable grout types and repair mortars for different applications.

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Teknorep 200 Ex Structural Fine Repair Mortar

Teknorep 200 Ex Structural Fine Repair Mortar
Structural Fine Repair Mortar
  TDS Technical Document Sheet   

  CE Document   

Product Description
Cement based, one component structural fine repair mortar with no shrinkage, fiber reinforced , polymer additive, increased strength and flexibility

Areas of Usage
• lt's used in construction of all kinds of concrete afterthe mold is taken to repairthe concrete,
• in all kinds of industrial reinforced concrete structures,
• in engineering structures such as metro, highways, dams,
• in repair, repair and reinforced concrete projects,
• in filling air bubbles and gaps,
• On the surfaces with thick repair mo rtar,
• in the columns, beams and rod holes,
• in the repair of prefabricated elements.

Features and Benefits
• Easytobeapplied.
• Benefits Suitable for spraying and trowelling.
• it is resistant to freezing and thawing.
• it is not corrosive or poisonous.
• it is used to obtain a smoother surface in thin repairs.

Application lnstructions
Surface Ouality: The surfaces must be clean, smooth, solid, free from any antiadhesive substance such as dust, oil, dirt, rust, mold oil, detergent and waste. Weak parts on the surface should be removed.

Surface Preparation: Cement slurry and weakened parts should be removed, and there should be no materials such as oil dirt and rust on the surface. Absorbent surfaces must be pre-wetted, but there should be no water droplets or drops.

When adherence primer is required, TEKNO AD is applied by brush and TEKNOREP 200 EX repair mortar is applied on the surface before drying.

Mixing: 3 - 4 it clean, clear water received from normal ambient temperature into a clean container which is free from all kinds of materials which prevent adhesion. TEKNOREP 200 EX in 25 kg bag as powder is poured into a container filled with water. The product is mixed with a low speed mixer until a homogeneous mixture without lumps is obtained. Mixing time should be minimum 5 min. The mortar obtained at the end of the process should be rested for 3 min. and mixed again until it becomes homogenous for 2 min. After the material has entered the reaction, it should not be mixed again with water.

Application Notes / Restrictions
• For outdoor applications, the first 1 hours of sunshine should be protected from rain and frost.
• in cement based products , reaction times are affected by ambient and ground temperatures. Reaction times are shortened in a hot environment, and extend in a cold environment.
• Hot water should be used in cold conditions. in hot environments, iced mixture water should be used.
• Do not add too much water as recommended.
• During the application of the product, work clothes suitable for occupational health and safety rules should be worn and appropriate glasses and masks should be used.
• The prepared mortar is applied to the surface with a trowel. lf necessary, clover is applied to ensure surface smoothness. Applications with wall thickness over 30 mm should be done in coats.
• it must be protected after application against adverse weather conditions such as direct sunlight, high air temperature (above +35 °C), rain and frost. The product should be cleaned thoroughly with water and detergent before it is fully cured and hardened.
• lmmediately after application, before hardened, the equipment should be cleaned with water. After the product is hardened, it should be cleaned by mechanical methods

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